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Threaded Inserts

Press-In

Press-In Inserts are designed to be pressed into a straight hole without melting the plastic prior to installation.  Ideal for use in softer plastics, the helical knurls of the Press-In Inserts are used to provide both torque and pull-out resistance and to ensure good plastic flow as the Insert rotates into the hole. Installation torque to achieve sufficient tension between the threads is not a problem in that the helical knurls are designed so that the direction of the installation torque will have the tendency to drive the Insert into the hole — which of course is not possible — as the threaded joint is tightened.  A pilot only slightly smaller than the hole and of sufficient length is designed to assure straight insertion into the hole.  Press-In Inserts offer rapid installation with no specialized equipment and achieve good overall joint performance.

If installation equipment is required, SPIROL also offers a standard comprehensive line of Insert Installation Equipment from manual to fully automatic modules, with or without out fixturing, to support your Threaded Insert assembly requirements.

Application Engineering Assistance: If you would like assistance in selecting the proper Threaded Insert for your plastic assembly, please Request Engineering Support!  We are here to help!

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Press-In Threaded Inserts Product Listing

(Series 50) 

Press-In Insert

The Series 50 Press-In Insert is provided with generous pilots on each end to facilitate installation into the hole. Given that the Series 50 is a symmetrical Insert, orientation of the Insert prior to installation is not required. Series 50 Press-In Inserts are available in brass and aluminum, in both metric and inch thread sizes ranging from M2 (2-56) up to M8 (5/16-18).

(Series 51)

Headed Press-In Insert

Series 51 Headed Press-In Insert is the headed version of SPIROL's Series 50 Insert. The Series 51 Press-In Insert is provided with a generous pilot on the end opposite the head to facilitate installation into the hole. The addition of the head provides additional bearing surface for the screw, and also makes it suitable for pull-through applications where high tensile (pull-out) force is required. Series 51 headed Press-In Inserts are available in brass and aluminum, in both metric thread sizes ranging from M2 to M8 and unified thread sizes ranging from 2-56 to 5/16-18.

 

Additional Threaded Insert Types

Self-Tapping Inserts
Self-Tapping Inserts
Heat / Ultrasonic Inserts
Heat / Ultrasonic Inserts
Molded-In Inserts
Molded-In Inserts

Customizable Solutions

If you are unable to find the Threaded Insert in the thread size, length, material, finish or quantity that you require within our standard offering, or if you are unsure what Insert is most appropriate for your plastic assembly, Request Engineering Support and we will help you find the most cost-effective solution for your application.

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Your Total Assembly Solution

Installation Technology for Threaded Inserts

In addition to a comprehensive line of engineered components used for joining and assembly, SPIROL also offers a full range of Installation Equipment for Threaded Inserts for Plastics specifically designed to facilitate cost-effective and high quality assembly of your products. Our installation solutions range from manual machines to fully automatic work cells with statistical process control and error-proofing options. We are the only company of our kind that offers the total integrated solution.

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Local Design, Global Supply.

SPIROL has Application Engineers throughout the world to assist you in your designs, supported by state-of-the-art manufacturing centers and worldwide stocking facilities to simplify the logistics of delivering your product.

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Frequently Asked Questions

What temperature do I use to heat install Inserts into plastics? How do fillers affect the temperature setting of the heat machine?
We recommended starting with a temperature 50˚F (28˚C ) above the initial softening temperature for the plastic in question. For plastics with fillers, this initial differential should be increased to around 150˚F (83˚C). Pressure is Insert-size dependent and should be as low as possible in the 5 to 15 PSI (0.03 to 0.10 Mpa) range. The pressure should be just enough to push the Insert into the hole as the plastic melts.
Can I use a soldering iron to install Inserts?
Technically you can use a soldering iron to install Inserts, but it is MOST DEFINITELY not a good idea. You won’t get a repeatable insertion depth, you will likely not install the Insert straight into the hole, and you will not have control over pressure. Also, many soldering irons are not available with a variable temperature setting.
How will I know for sure if the Insert I designed into my assembly will meet the expected performance criteria? How do I know that I have properly installed the Insert into my assembly?
The only way to verify Insert performance is to test the assembly. This is a destructive test. Section the plastic component with the installed Insert in half then remove the sectioned Insert out of the hole and ensure that the features of the Insert are mirrored in the plastic. It is extremely important to ensure proper plastic flow into the features of the Insert as this dictates the torque and pull-out performance. If the plastic did not sufficiently flow into the retention features, the result will be lower Insert performance. SPIROL's Inserts for Plastics Design Guide offers more detailed information about this.
Why doesn’t SPIROL manufacture Inserts out of steel?
Despite the cost of steel typically being less expensive than brass or aluminum, it is more difficult to machine and steel chews through tooling quicker than brass and aluminum. ALSO, steel Inserts typically require some kind of plating for corrosion resistance which further increases the cost of the Insert and the potential of quality defects due to plating a threaded part – not to mention the potential of mixed product due to the plating process.
How much torque or tensile strength can be achieved in a specific plastic type?
This is impossible to answer without testing in your actual assembly. The following factors affect performance: Insert type, design within type & quality of features. Plastic specifications. Design & quality of the plastic components including hole tolerance & consistency. The installation process and quality thereof. In addition, there are so many different types of plastics and fillers (and percentage and orientation of those fillers within the plastics) coupled with the complexity of component design makes it impossible to provide Insert performance data which can be applied to specific applications. SPIROL provides a section in our Inserts for Plastics Design Guide that displays the performance of various style Inserts installed into Nylon 6/6 without fillers in drilled versus molded holes. The performance data is provided as a comparative guide between Insert types -> not to provide the actual performance that will be achieved in a specific application. For this, you will need to test!
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